SUPER Series Multi-Purpose Carburizing  Carbonitriding Quenching Furnace Production Line

Applications: 

Carburizing, carbonitriding, nitriding, bright quenching,  bright normalizing processes for heavy-duty products such as large gears, shafts, bearings,  structural components.

Composition: 

The SUPER Series Multi-purpose Box-type Furnace Production Line consists of a multi-purpose box furnace, a material preparation station, a loading  unloading trolley, a vacuum cleaning machine, a tempering furnace, a German PE control system,  a host computer expert system.

Features:
● Equipped with a mainstream international control system. It utilizes an integrated control system  a host-based expert system  Germany's PE (Process-Electronic). In addition to modules for visual equipment  process monitoring, warnings  alarms,  data recording  storage, it features a specialized module for the offline  real-time simulation of carbon diffusion—designed to establish  optimize carburizing heat treatment programs. This module boasts a flexible, intelligent function for automatically generating heat treatment process parameters; operators need only input the workpiece material, key dimensions, carburizing atmosphere,  required carburizing depth to automatically generate the complete heat treatment process. The system simultaneously simulates the surface hardening process diagram  the carbon concentration distribution curve, allowing technicians to flexibly fine-tune the process parameters based on these simulated curves  to calculate the carburizing layer depth in real-time.
● The equipment features an advanced  rational structural design, ensuring excellent stability  low operating costs. Through meticulous design, precision manufacturing,  the careful selection of components  world-renowned brands, the system's stability  durability are guaranteed. Auxiliary facilities have been minimized wherever possible to ensure that electricity consumption, gas consumption,  maintenance costs are kept to an absolute minimum.
● A perfect quenching  cooling system is achieved through the integration of "fountain-style" quenching technology, a quenching tank featuring dual-sided, dual-agitation with stepless variable frequency speed control,  PID-based oil temperature control. This configuration ensures uniform quenching hardness, excellent hardenability,  minimal workpiece deformation.
● The carburizing process employs "Propane + Air" super-carburizing technology, which  only reduces raw material consumption but also minimizes the occurrence of internal oxidation within the heat-treated workpieces.
● The equipment is safe  reliable. It is outfitted with comprehensive safety mechanisms  full interlocking functions, ensuring the safety of operators, the equipment itself,  the workpieces throughout the entire operational process.

Technical Specifications: