Mesh Belt Furnace
This production line is suitable for processes such as carburizing, carbonitriding, quenching tempering, tempering of mechanical parts, including screws, hardware tools, bearings, chains, similar components.
Equipment Composition:
The production line consists of an automatic feeder, a carburizing furnace, an oil quenching tank, a cleaning machine, a tempering furnace, a cooling unit, an electronic control system, other components.
Equipment Features:
1. Energy-Efficient: The unique internal air circulation system design within the mesh belt furnace reduces energy consumption improves the heating efficiency of the workpieces.
2. Reliable Operation: Key components are imported manufacturers in Europe the Americas, ensuring excellent stability, powerful functionality, ease of operation, a long service life.
3. High Degree of Automation: All operational sequences throughout the entire production line are executed via PLC control, resulting in a high level of automation, simplified operation, significant labor savings.
4. Quality Assurance: Furnace temperature is regulated using a multi-point SCR/PID control system. Atmosphere control utilizes high-performance, high-temperature-resistant oxygen probes atmosphere controllers, ensuring high precision excellent uniformity in both temperature atmosphere, thereby guaranteeing consistent quality in the treated products.
5. High Efficiency: The furnace's thermal insulation utilizes lightweight, high-strength, highly effective heat-blocking materials. Additionally, the use of SCR power regulators achieves high electro-thermal efficiency conserves energy. The mesh belt speed is adjustable via variable frequency control, the temperature adjustment range is extensive; consequently, by selecting the appropriate temperature belt speed, maximum production efficiency can be achieved.
6. Precise Control: Temperature control is managed by high-precision temperature controllers SCR power regulators, enabling accurate temperature regulation with a control precision of ±1°C. The use of high-precision zirconia probes atmosphere controllers ensures a carbon potential control precision of ±0.05%C. Furthermore, upon client request, an intelligent workstation can be integrated to enable comprehensive monitoring management of the entire equipment system.
Technical Specifications:
