Mesh-Belt Quenching Furnace

This production line is suitable for processes such as carburizing, carbonitriding, quenching  tempering,  tempering of mechanical parts, including screws, hardware tools, bearings, chains,  similar components.

Equipment Composition:
The production line consists of an automatic feeder, a carburizing furnace, an oil quenching tank, a cleaning machine, a tempering furnace, a cooling unit, an electronic control system,  other components.

Equipment Features:
1. Energy-Efficient: The unique internal air circulation system design within the mesh belt furnace reduces energy consumption  improves the heating efficiency of the workpieces.
2. Reliable Operation: Key components are imported  manufacturers in Europe  the Americas, ensuring excellent stability, powerful functionality, ease of operation,  a long service life.
3. High Degree of Automation: All operational sequences throughout the entire production line are executed via PLC control, resulting in a high level of automation, simplified operation,  significant labor savings.
4. Quality Assurance: Furnace temperature is regulated using a multi-point SCR/PID control system. Atmosphere control utilizes high-performance, high-temperature-resistant oxygen probes  atmosphere controllers, ensuring high precision  excellent uniformity in both temperature  atmosphere, thereby guaranteeing consistent quality in the treated products.
5. High Efficiency: The furnace's thermal insulation utilizes lightweight, high-strength,  highly effective heat-blocking materials. Additionally, the use of SCR power regulators achieves high electro-thermal efficiency  conserves energy. The mesh belt speed is adjustable via variable frequency control,  the temperature adjustment range is extensive; consequently, by selecting the appropriate temperature  belt speed, maximum production efficiency can be achieved.
6. Precise Control: Temperature control is managed by high-precision temperature controllers  SCR power regulators, enabling accurate temperature regulation with a control precision of ±1°C. The use of high-precision zirconia probes  atmosphere controllers ensures a carbon potential control precision of ±0.05%C. Furthermore, upon client request, an intelligent workstation can be integrated to enable comprehensive monitoring  management of the entire equipment system.

Technical Specifications: