Mesh-Belt Gas Carburizing Quenching Furnace

This production line is suitable for processes such as carburizing, carbonitriding, quenching  tempering,  tempering of mechanical parts, including screws, hardware tools, bearings, chains,  similar components.

Equipment Composition:
The production line consists of an automatic feeder, a carburizing furnace, an oil quenching tank, a cleaning machine, a tempering furnace, a cooling unit, an electronic control system,  other components.

Equipment Features:
1. Energy-Efficient: The unique internal air circulation system design within the mesh belt furnace reduces energy consumption  improves the heating efficiency of the workpieces.
2. Reliable Operation: Key components are imported  manufacturers in Europe  the Americas, ensuring excellent stability, powerful functionality, ease of operation,  a long service life.
3. High Degree of Automation: All operational sequences throughout the entire production line are executed via PLC control, resulting in a high level of automation, simplified operation,  significant labor savings.
4. Quality Assurance: Furnace temperature is regulated using a multi-point SCR/PID control system. Atmosphere control utilizes high-performance, high-temperature-resistant oxygen probes  atmosphere controllers, ensuring high precision  excellent uniformity in both temperature  atmosphere, thereby guaranteeing consistent quality in the treated products.
5. High Efficiency: The furnace's thermal insulation utilizes lightweight, high-strength,  highly effective heat-blocking materials. Additionally, the use of SCR power regulators achieves high electro-thermal efficiency  conserves energy. The mesh belt speed is adjustable via variable frequency control,  the temperature adjustment range is extensive; consequently, by selecting the appropriate temperature  belt speed, maximum production efficiency can be achieved.
6. Precise Control: Temperature control is managed by high-precision temperature controllers  SCR power regulators, enabling accurate temperature regulation with a control precision of ±1°C. The use of high-precision zirconia probes  atmosphere controllers ensures a carbon potential control precision of ±0.05%C. Furthermore, upon client request, an intelligent workstation can be integrated to enable comprehensive monitoring  management of the entire equipment system.

Technical Specifications: